Significance and Use

This practice is provided to develop and maintain uniformity in practices for the evaluation of the toughness of aluminum alloys, particularly with regard to supplier qualification, quality assurance, and material release to specifications.

It is emphasized that the use of these procedures will not alter the validity of data determined with specific test methods, but provides guidance in the interpretation of test results (valid or invalid) and guidance in the selection of a reasonable test procedure in those instances where no standard exists today.

1. Scope

1.1 Fracture toughness is a key property for a number of aluminum alloys utilized in aerospace and process industries. Fracture toughness testing is often required for supplier qualification, quality control, and material release purposes. The purpose of this practice is to provide uniform test procedures for the industry, pointing out which current standards are utilized in specific cases, and providing guidelines where no standards exist. This practice provides guidance for testing (a) sheet and other products having a specified thickness less than 6.35 mm (0.250 in.), (b) intermediate thicknesses of plate, forgings, and extrusions that are too thin for valid plane-strain fracture toughness testing but too thick for treatment as sheet, such as products having a specified thickness greater than or equal to 6.35 mm (0.250 in.) but less than 25 to 50 mm (1 to 2 in.), depending on toughness level, and (c) relatively thick products where Test Method E399 is applicable.

1.2 This practice addresses both direct measurements of fracture toughness and screening tests, the latter recognizing the complexity and expense of making formal fracture toughness measurements on great quantities of production lots.

1.3 The values stated in SI units are to be regarded as the standard. The values in inch-pound units given in parenthesis are provided for information purposes only.

1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.

ASTM Standards

B557 Test Methods for Tension Testing Wrought and Cast Aluminum- and Magnesium-Alloy Products

B557M Test Methods for Tension Testing Wrought and Cast Aluminum- and Magnesium-Alloy Products (Metric)

B645 Practice for Linear-Elastic Plane-Strain Fracture Toughness Testing of Aluminum Alloys

E399 Test Method for Linear-Elastic Plane-Strain Fracture Toughness K Ic of Metallic Materials

E561 Test Method for K-R Curve Determination

E1304 Test Method for Plane-Strain (Chevron-Notch) Fracture Toughness of Metallic Materials

E1823 Terminology Relating to Fatigue and Fracture Testing

Keywords

aluminum alloys; fracture toughness; linear-elastic; plane-strain; plane stress; quality assurance;

ICS Code

ICS Number Code 77.120.10 (Aluminium and aluminium alloys)

DOI: 10.1520/B0646-12

ASTM International is a member of CrossRef.

ASTM B646